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Direct-To Avionics Issues Recall On All Crossbow 425EX AHRS

Company Bites The Bullet And Supports Customers After Supplier Solutions Reportedly Fell Through 

In a move that company officials admit may cost them as much as a quarter of a million dollars (for a product that they do not manufacture), Direct-To Avionics (D2A) has announced a full recall of the Crossbow 425EX AHRS, a derivative of Crossbow's NAV420.

The recall affects over 100 aircraft.

Specifying unsuccessful long term efforts to reach a solution with supplier Crossbow Technologies (and indeed, several months of paperwork confirms the extended nature of this problem), D2A will pay for the replacement of all the units in question... out of their own pocket. D2A tells ANN that they are hoping that Crossbow will eventually reimburse them for the units pulled from the field. Unresolved problems with the Crossbow 420 Series AHRS will also preclude Direct-To Avionics from incorporating Crossbow in future experimental Chelton Electronic Flight Instrumentation Systems (EFIS).

"Direct-To Avionics is committed to providing the best, most reliable, and most accurate components for our Chelton EFIS systems. Our customers want to know that when they're flying with their families, they're flying with the highest quality, best performing equipment available," said Kirk Hammersmith, President of Direct-To Avionics.

"Therefore, in our ongoing commitment to bring our customers the best in state-of-the-art EFIS systems, Direct-To Avionics will now supply the Pinpoint Inertial Inc. GADAHRS with our experimental Chelton EFIS systems.

In side by side comparisons with certified systems by Rockwell Collins, Litef, and others, and after exhaustive, real-world flight testing, the Pinpoint Inertial GADAHRS (GPS/AirData/Attitude and Heading Reference System--shown below) has proven to exceed all performance and reliability parameters established by D2A."

In an exclusive note to ANN, Hammersmith added that, "Attitude is everything when it comes to an EFIS, and customer safety is paramount as far as we’re concerned. We refuse to support a product that can give a pilot erroneous attitude information, and we’ve experienced 100% failure of the Crossbow 425’s that have been put out in the field. Crossbow was given ample time to resolve the issues and after many delays, we made the decision to bite the bullet and replace these plagued units. We can’t expect our customers to endlessly wait for a potential 'fix,' especially when they’ve waited so patiently, and we’re fortunate to be able to now offer a replacement unit (Pinpoint Inertial) which exceeds our AHRS requirements and performance expectations."

Based on technology currently used in certified commercial and military applications, the Pinpoint Inertial unit is the first and only GADAHRS optimized for reliability while working within the dynamics of high-performance experimental aircraft.

The shift to the Pinpoint Inertial system has been precipitated by performance and reliability problems plaguing the Crossbow 425EX (shown right). Direct-To Avionics requests that all Crossbow units be removed or henceforth limited to Day/VFR flight conditions until a control group has logged 100 hours each without any performance problems.

Direct-to-Avionics is the exclusive distributor of Chelton's experimental EFIS line. D2A also participates in the development and evaluation of future Chelton systems for both certified and experimental aircraft.

Officials at Crossbow Technologies were contacted for this report but have yet to respond... we'll keep you up to date.

FMI: www.d2av.com, www.xbow.com, www.pinpointinertial.com

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