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Tue, Jul 28, 2009

Lycoming Announces Advances In The iE2 Propulsion System

A New Light Sport Engine Is Also Ready For Tests

By Robbie Culver

Lycoming engines' iE2 propulsion system was flown into EAA Airventure 2009 on a Lancair Evolution, as the company advances product technology that it believes establishes a new benchmark in electronic engine control. As lycoming anounced at EAA Airventure in 2008, the product has been in demonstration mode since 2007. Now, after making its maiden flight on July 2, 2009, the system is being tested and calibrated as the certification program advances.

Ian Walsh, Lycoming Senior vice president and general manager stated in a July 27th press release that "the promise of single-lever operation, automated preflight safety checks, automotive start simplicity, will dramatically reduce pilot workload and revolutionize the general aviation landscape."

The iE2 system is presented by Lycoming as a way to "increase fuel efficiency, reliability, and make alternative fuel consumption possible without major hardware changes" according to Walsh. The current installation is on a 350HP high-performance, twin turbocharged intercooled 540 cubic inch TEO-540-A1A intended for use as a platform for FAA certification.

Also announced at Oshkosh was the Lycoming IO-233-LSA light sport aviation engine (below), to be certified at a continuous power rating of 116HP with a planned TBO of 2400 hours. This new engine, which enters production testing immediately following EAA Airventure 2009, is based on extensive customer feedback, ongoing engineering analysis, and initial prototype test results. As part of the changes to the engine, Lycoming modified the electronic ignition system, the induction system, and installed an engine-mounted fuel pump as an optional feature where lower octane fuels may be used. As an option for unleaded fuel use, the engine will be approved for use with both ASTM D910 100LL and 93 AKI ASTM D484 / EN 228 automotive fuels that are considered in conformance of Lycomings specifications.

The new engine combines the strength and reliability of the Lycoming O-235 engine, with less weight and the capability for the engine to use unleaded fuels. Shipments of the non-certified version are planned for the 4th quarter of 2009 with engine certification and first customer shipment expected in first quarter 2010.

Lycoming Authorized Service Centers provide a baseline of exclusive customer service and support, according to Ian Walsh. A Lycoming news release stated that as the company will soon "unleash" this advanced technology on the market, and to improve aftermarket support for existing Lycoming products, the company has launched its first network of service centers.

To apply as an authorized service center, the facility must "meet specified equipment and facility requirements, maintain staff training levels, meet or exceed required levels of quality and professionalism and be capable of handling fly-in customers." Lycomings intention is to grow the program to more than 200 centers, each supported with online training programs.

The new authorized service centers will also be trained for the company's Echelon STC program. This STC program was first announced July 28, 2008 at EAA AIrventure, and this years annoucement was that the program has been expanded to include the IO-390-A3A6 in three legacy Mooney aircraft M20 models. The certified IO-390 is rated at 210HP, with specially developed cylinders, roller tappets, and a tuned inuction system.

Lycoming's final announcement at the opening day news conference was the company's expanded role in the development and testing of alternative fuel technologies for the aircraft engine market of the future. These efforts include working to define the next general aviation fuels as a replacement for 100LL, including 100SF, a renewable fuel currently being tested.

FMI: http://lycoming.textron.com/

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